Totallyintegrated automation! Is it only a advertising slogan, or a necessary concept to make sure the destiny of our companies. We believe, definitely integrated automation together with his standards and answer is the only chance to prepare a organization for surviving. I additionally may want to say to this report, progress in Informations Technology and his effect on business system automation.
I. THE IT REVOLUTION IN INDUSTRY
In the eighties it turned into the IT workplace revolution. Now, commercial technology goes industrial. It is penetrating each sector, from the manner enterprise to production and logistics to huilding servIces control. Siemens is one of the first providers to systematically convert the progress made in IT technology into commercial answers. On the only hand it offers innovative merchandise and systems, together with TotallyIntegrated Automation to lessen configuring and engineering overhead, on the other hand structures to improve constructing control efficiency and safety, consisting of the instabus EIB bus gadget or the Desigo building control device. This is also apparent in answers produced at the same time with our clients, along with the fuzzy-controlled pulp digester device in Portugal, which reduces energy expenses by means of 14 percent and wooden intake by 80 percentage. Nor would it have heen viable to convert the Deutsche Post AG’s apartments sorting machines without the usage of IT era.
2. ELIMINATION OF HIERARCHICAL LEVELS OPENS UP NEW POSSIBILITIES
In the office global, the trend in the direction of local records-getting and faraway from centralized facts processing has substantially modified human operating conditions. E-mail and internet communication aid the delegation of duty practiced by control. Decision-making tactics are shorter and structures greater flexible and more effective. These elements also play a decisive role inside the “IT revolution in inaustry”. The concept of the” fractal manufacturing unit”, for instance, shows that hierarchies also are losing significance in the commercial global. The distinction among the workplace international and the commercial international lies within the reality that the worker can directly intervene in the administrative technique, whereas such intervention must even he averted in an business method. Indeed, the continuity of the system stands inside the foreground. NC controls. For instance, ought to perform fault-unfastened for 4 years with out maintenance. The real-time necessities for controls and monitoring duties also lie in the microsecond range. Situations that are regarded as little greater than a bother in the workplace, along with the rebooting of the PC because of software program errors, quantity to nothing quick of a catastrophe in manufacturing tactics. In the commercial international, the IT revolution is of great benefit to customers, and is as a consequence an critical instigator of innovations. Open structures shop the customer from dependence on a particular manufacturer, intelligent and networked systems boom flexibility, productivity, and profitability. Increasingly cost-effective and increasingly more flexible HMI systems growth manufacturing reliability and simplify plant operation.
3. MICROELECTRONICS IS CHANGING THE WORLD OF INDUSTRY
The energy behind the IT revolution IS microelectronics and microprocessors. In the Siemens Automation and Drives Group alone. round 1.five million microprocessors, which shape the core of the maximum extensively varied merchandise and structures, are used in keeping with year. The giant fashion toward the use of microelectronics, however, does no longer represent a replacement process, as in electronics replace mechanics. On the contrary, new device ideas are created which area exclusive demands on new products, which includes the openness already mentioned above. With the increasing use of electronics, once certainly defined tool classes, including PLC, device control or manipulate structures, turn out to be blurred. Instead, new features including software architectures. Communications capabilities, easy operation (ergonomic workplaces), and unitized configuring are gaining in importance. The significance of software program is growing. The fashion is changing from tool to gadget. Progress in microelectronics will remain made for at the least another ten years. The distribution of automation functions will also continue, and will result in a shift in and distribution of the intelligence in sensors and actuators. This fashion might be supported by the combination in drive generation. Motors, converters, and servo manipulate becomes a unit, improving functionality and considerably lowering the costs of the products as well as in-cupboard cabling overhead.
4. EVERYTHING IS NETWORKED
The simple prerequisite for the IT revolution is networked intelligence. Communication is increasingly direct as opposed to through hierarchical levels. Everyone communicates with anyone else, whether or not horizontally at the sector degree or vertically over all hierarchical levels. This entails using communications buses – optimized depending on scenario and price – inclusive of Industrial Ethernet. Profibus, AS-Interface, or instabus EIB. 2 At the sector degree, Profibus is gaining an increasing number of acceptance. In 200,000 applications, round 2.five million connections are presently installed worldwide. The internationally standardized set up bus instabus EIB, which turned into named “Product of the Year” inside the US closing year. Dominates inside the tield of building offerings automation.
5. INTEGRATED PRODUCTS, SYSTEMS, AND SERVICES FOR ALL BRANCHES OF INDUSTRY
The Automation and Drives Group (A&D) gives its customers a whole line of matched merchandise and structures for the method and manufacturing enterprise in addition to set up era for the constructing services industry. In the foreground are machine integration in addition to openness. this is, independence from any particular manufacturer. A&D is placing emphasis on networked intelligence at both the sphere level and the closed-loop and open-loop control stage, and with its software program and gadget departments offers incorporated IT interfaces to the control degree. Our solutions, which might be primarily based on platform systems, may be used in all branches of industry. A&D accordingly gives its customers one-of-a-kind flexibility to automate production. From items receiving to the real production procedure – no matter whether it is piecework production or meeting line manufacturing – to shipping, and multi functional fully integrated gadget.
6. IT INTEGRATION OFFERS INDUSTRY NEW POTENTIAL IT
integration closes the gaps among the automation and the management degree. The capacity lies right here inside the optimization of the plant methods, as an example through modelling and simulation, however also in the optimization of system chains and in the integration of save floor and management. Through the combination of branch expertise and IT understanding, the Industrial Projects and Technical Services Group (ATD) has taken a main role within the designing of future-oriented structures for the making plans and management of industrial manufacturing for Siemens. The major recognition is on the overall life cycle of a plant, with organizations for consulting, design, engineering, commissioning, and service. The use of ATD answers can lessen plant construction fees through up to forty pecent, overall costs by as much as 30 percent, and annual production costs through among six and ten percentage. The IT integratioan capacity is so significant that no longer even Siemens can fully make the most it. As is the case with the communications buses, we require partners from the arena of industry here as properly to work with us on joint solutions. When running with these “answer providers”, we paintings with open interfaces and make our engineering gear and software standards available to them. In order to ensure problem-unfastened linking of global-class products from distinctive producers with one every other, we’ve got created a so-called” business framework”.
7. TELESERVICE AND OTHER REMOTE SERVICES
When new technology are introduced, the second step often opens extra perspectives for each manufacturers and users. One of these new possibilities IS hidden at the back of such phrases as teleservice, telemaintenance, remote diagnostics and commissioning, or faraway help. With the help of these technologies, it is already viable for the owner of a cement plant in South America, as an example, to faucet into each of his factories from his villa and inquire about the country of a specific manufacturing unit or get right of entry to production facts or statistics on downtimes. These technologies are open to all branches, for method engineering in addition to for the production enterprise, logistics, and constructing offerings management.
8. TOTALLYINTEGRATED AUTOMAnON – SYSTEM CAPABILITY OF SINGLE COMPONENTS
Industrial automation systems are an increasing number of stressful the smooth and green interplay of controllers, visualization and manipulate structures with sensors and actuators, inclusive of drives, at the field level. Often within the past, the person additives, like their configuration and programming, have been advanced and optimized independently of one any other. The ensuing discontinuities among one of a kind media, mixed with the growing complexity of the duties, have brought about even higher engineering expenses for the overall answer. Savings in automation can only be accomplished by the combination of the heterogeneous worlds of systems and additives. Siemens meets this demand with TotallyIntegrated Automation, a system that is both included and open, based on the shared gadget properties of the man or woman automation additives. TotallyIntegrated Automation cuts engineering expenses with the aid of as an awful lot as 50 percent, relying on the complexity of the task. In addition to decrease investment costs, it offers a reliable manner of controlling the operating charges and as a result of the total charges of ownership. TotallyIntegrated Automation integrates in three ways: one thing commonplace to all components of an 3 automation system is that they have got to be configured and programmed. In the case of TotallyIntegrated Automation that is performed with a shared set of tools that originated within the workplace surroundings and allows easy and intuitive operation with the familiar look and experience of workplace applications. The second feature of TotallyIntegrated Automation is the verbal exchange thru wellknown buses – from the plant manipulate degree to the gadgets inside the field. The decisive 0.33 size of this integration is the common database shared by all additives. Data that is required at diverse distinctive locations in the gadget most effective needs to be entered once, thereby saving time, making sure consistency and decreasing the chance of input errors. For example, subsequent modifications to the information robotically take effect for all structures involved. The openness of TotallyIntegrated Automation is demonstrated by using using standardized bus structures in addition to the usage of interface standards and authorized interfaces, for instance for the relationship of SAP systems. The openness helps expansions with 0.33-party additives. The components of TotallyIntegrated Automation – an adapted system toolbox with a vast application: All components belonging to the answer of an automation mission are planned, con figured, programmed, commissioned, examined and monitored the usage of a single modular software toolbox-Simatic Industrial Software. This applies for controllers, allotted I/O and enter/output modules, operation and visualization systems, the economic communique and drives